Excuse Epidemic: Are You a Culprit or Victim?

Whether you like it or not, you’re very much a part of the excuse epidemic. Airlines, OEMs, aftermarket suppliers and especially MROs have been affected by this plague.

You hear it day in and day out. Maybe your MRO provider called you and said “sorry to inform you but the average overhaul we quoted was actually under quoted by a $1,000. The OEM raised their price.”

All you will probably get is “Sorry for the inconvenience.”

No plans to make things right, no sincere apology and a possible solution. Just a requote and a “Sorry for the inconvenience.”

Why the excuse epidemic exists

The excuse epidemic exists for one inherent reason. People are selfish.

I know that may be a little harsh but it’s true.

Excuses are born by people wanting the easy way out. I’m sure you’ve dealt with this on many occasions.

People would rather point the finger at a problem than take ownership that the problem was created by them.

Excuses come from laziness to correct an issue.

We all make mistakes but it’s how we try to overcome them that makes a difference.

What we can do to resolve this

Things happen. No matter who you are, where you’re from or what industry you deal with. Problems will always occur.

Plain and simple.

But do we make an excuse of why this issue occurred or do we report the problem with possible solutions? I’ll take the latter rather than the former.

Instead of making excuses, a conscious effort needs to be made to find solutions to the current issue.  [TWEET THIS]

Making an excuse is the easy way out. Finding a solution is a win / win strategy.

We've all been a culprit and a victim of the excuse epidemic. Whether you’re an airline, aftermarket supplier, OEM or MRO you've been on both sides.

I challenge you today to make a conscious effort to not be and not tolerate excuse makers. 

Find solutions.

Have you been the victim of the excuse epidemic? Comment below.

10 Truths About Stress for Aviation Professionals

The aircraft maintenance and engineering department is stressful. You know it, I know it, we all know it.

Billions of dollars have been invested into new software and now what?

You have access to better probability distributions, decision analysis, and forecasting through time series and smoothing methods. Or maybe you have better linear programming applications for financial planning and production scheduling.

And if that wasn't enough you now have inventory models through economic order quantity and inventory simulation.

But what does this all mean?

It still means that you have to rely on a human at the other end of the world to do something you can't.

This may be the supply of an aircraft part stored in Florida, a fresh test cell for your CFM56 in Europe, or the ferry transport of your B747-400 to Asia.

You see no matter what programs are available, humans are still at the forefront of every decision.

And this is when the problems occur (software isn't perfect either).

With all of the noise happening around you, plans change things happen and contingency plans are inevitable. During these times the term stress is an understatement.

The 10 Truths About Stress

Stress is bad news.

I know exactly how it feels and one thing I've promised to myself is to make sure that I control it at ALL times. As an aviation professional have you made the same promise to yourself?

Here are 10 truths about stress you may not have known:

1. Stress has been called “the silent killer” and can lead to heart disease, high blood pressure, chest pain, and an irregular heartbeat.
2. Stress is linked to the six leading causes of death: heart disease, cancer, lung ailments, accidents, liver cirrhosis, and suicide.
3. Chronic stress floods the brain with powerful hormones that are meant for short-term emergency situations. Chronic exposure can damage, shrink, and kill brain cells.
4. Stress makes the blood “stickier,” in preparation for an injury. Such a reaction, however, also increases the probability of developing a blood clot.
5. Chronic stress increases cytokines, which produce inflammation. Exposure to constant inflammation can damage arteries and other organs.
6. Chronic stress worsens irritable bowel syndrome (IBS), a condition that irritates the large intestine and causes constipation, cramping, and bloating.
7. Chronic stress decreases the body’s immune system’s response to infection and can affect a person’s response to immunizations.
8. Stress can result in more headaches as a result of the body rerouting blood flow to other parts of the body.
9. The hyper-arousal of the body’s stress response system can lead to chronic insomnia.
10. When cells shrink due to exposure to stress hormones, they disconnect from each other, which contributes to depression.

*Reference

With all you know now, is stress worth it? Not a chance.

But you're human and it's inevitable. Life and work pressures will always push your limit. You must be proactive and regulate how much you let it affect you.

Aviation professionals need to manage their stress

The primary reason to manage stress is for your health. Let's just get that clear. This is the single most important reason you should get it under control.

But there's more to stress than just your health. When you're highly stressed you're more likely to make mistakes. [TWEET THIS]

Maybe it's purchasing a wrong part or forgetting to follow-up with a vendor. Whatever it is, you have a much greater chance of screwing up then when you're level headed.

[dropshadowbox align="none" effect="lifted-both" width="autopx" height="" background_color="#f09825" border_width="1" border_color="#dddddd" ]Stress also makes you tired and your energy level sinks. This not only affects your productivity but you become a tyrant to work with.[/dropshadowbox]

When you sit back in your chair, really think hard. Think about when you're stressed and your energy level drops. How much does the lower productivity and mistakes cost?

Whatever the number is, it's still greater than if you were thinking clearly.

As an aviation professional stress is an epidemic. Did you know pilots are rated with having one of the most stressful jobs in the world?

In my opinion. I think many aviation maintenance and engineering departments have one of the most stressful jobs in the world.

Wouldn't you agree?

The point here is to manage your stress. You'll not only be more productive and increase the bottom line, you'll also be a healthier you.

As an aviation professional are you stressed? Comment below.

What A Small Burger Joint Can Teach Aviation Professionals

I’m just going to throw this out there and you tell me if I’m wrong. Good customer service in the aviation world is often times…nonexistent.

Most companies worry about the sale and couldn't care less about your needs, wants, stresses or the 1,000 other things you have going on.

Don’t get me wrong sales is still important, otherwise how would anyone survive? Too much attention goes into the sale and not enough focus on the human behind the purchase.

You know what I’m talking about don’t you?

Well, I love great customer service and I’m sure you’re no different.

My burger joint experience

Just recently I decided to try a new local restaurant called BurgerFi.

It’s a nice little restaurant where the atmosphere is casual and the air smells like grease. Yum!

But of course eating like this is on occasion, right?

I go up to the counter and order 3 traditional burgers (of course not all of them are for me) and proceed to pay. They give me a gadget that vibrates when your meal is ready and we go sit down.

About 10 minutes later the little gadget still hasn't gone off. This is annoying and way too long for 3 simple burgers.

I go to the register and see my order sitting on the counter. Visibly frustrated I direct my attention to the manager. I told him that their little gadget didn't go off and there's only 2 burgers on the tray and I ordered 3.

I pull out the receipt to show him that as a customer I’m always right. But only 2 burgers were on the ticket. Yikes! Now at this point he probably thinks I’m full of you know what but I told him ordered 3. There must have been a miscommunication.

Obviously, right?

He said he’ll take care of it and had another burger tossed on the grill. I went to the register to pay and not shortly after he handed me the missing burger.

He said not to worry about paying. The burger was on the house.

Now, you may be thinking it’s only a $4.49 burger but it's MUCH more than that.

Regardless if I was lying or not he was willing to listen to his customer and make things right.

By this simple, low cost gesture he acquired a lifelong customer / advocate (as long as they don’t ruin it).

Lesson to be learned

You see, the story above isn't about how I got a burger for free. It’s about how great this small burger joint, BurgerFi made me feel.

In that moment I felt special, cared about and genuinely appreciated.

As aviation professionals, many of whom you deal with go about their day, they often forget that it’s the small things that matter most to you.

Now, it may be nice but you're not looking to be given a $25,000 actuator to “make things right.” But you would appreciate someone who cares about you as a person. Someone who listens, takes notes and makes things right.

I know this because I’m that person as well.

If we can learn one thing from my friends at BurgerFi, it’s to make people who you work with feel special, because they are.

If you’re dealing with someone who doesn't care, fire them.

You deserve a cooperative relationship so don’t settle for less.

Have you had a positive customer service experience? Comment below. It doesn't have to be an aviation experience.

6 Ways To Reduce Stress Without Leaving Your Desk

Your face begins to get red, steam is coming out of your head and you feel as though you're going to explode. Sound familiar?

Well, you're not alone. My head steams, I get red and I feel like I’m going to explode on a frequent basis.

But I’m going to be honest, this is never a good feeling.

You live and breathe the aviation world and stress is going to be a frequent inhabitant in your life. Stress isn't always a bad thing but once it gets out of control in can end a good day fast.

So I want to share a few little secrets with you. These secrets are what I do to reduce stress and the best part is, I don’t have to leave my desk.

In this crazy world we call aviation, you should try anything to limit the stress you encounter.

Am I right?

 6 ways to reduce stress without leaving your desk

1) Get a live plant - By putting a couple live plants in your office you’ll create a soothing atmosphere that reduces airborne mold and bacteria by 50-60%. An increase in your comfort level means a decrease in your stress levels.

2) Infinity method - With your finger draw an infinity sign. This is a figure eight on its side. Make sure to draw it big and to continue this motion. As you draw, follow the path with your eyes. By doing this you force your brain to switch between left and right side thinking. This type of analytical switch disrupts focus and reduces stress.

 3) Reach for the sky - While sitting in your chair clasp your hands together. Then reach for the sky as high as you can. Once you feel the stretch and slight backwards bend in your spine, lean left and then lean right. This little tip opens up your entire upper torso. What a relief.

4) Breathe - Breathing is a great way to reduce stress. Breathe in through your nose, feel your diaphragm expand, count to 5 and release through your mouth. As you release, feel your diaphragm begin to cave. Count to 5 on the exhale. Repeat 10 times. Close your eyes if that relaxes you even more.

5) Sit on a stability ball - This little technique makes you focus on your posture which allows for better blood flow. Once you begin to hunch, you restrict your blood flow making you tired, grumpy and on edge. See me on my stability ball by clicking here.

6) Get a stress ball or desk punching bag - Get yourself a stress ball or if you really feel up for it, get a desk punching bag. Although violence isn’t acceptable these are GREAT tools to relieve stress.

That's it. If you use any of these tips you’ll feel much better when your stress level begins to rise.

Start being proactive and reduce your stress before it gets out of control.

Do you have trouble dealing with stress? Comment below.

Understanding Spare Parts Provisioning With Mr. Dawit Zeleke

We're back at it again. Just today we received a comment stating "Thank you for the Q&A. The content is very interesting for my job."  We were also told that "I very much enjoyed this Q&A."

This is GREAT and we are so happy that this can be of value to you. If you have any recommendations, or suggestions about the Q&A, email us. We would love to hear your suggestions.

Okay, now were on with the Q&A. This week we bring you yet another interview that is short but sweet. It comes to you from the country of Ethiopia. The unique operating practices of an airlines wholly owned by the government is unique, but still has the same problems when it comes to provisioning.

Let's take a look with what Mr. Dawit Zeleke has to say.

What are your biggest frustrations when it comes to aircraft spare parts provisioning?

Response:

The biggest frustrations are receiving parts without the appropriate documentation.

Is it difficult to adapt to these situations?

Response:

No.

What are the reoccurring problems you face in the general terms of maintenance?

Response:

We will procure a part with the designated part number requested our maintenance head; however the part will be wrong despite having the same part number. Various parts with the same part number can cause procurement issues.

How could your vendor's best service you during these problems?

Response:

They can send a replacement part which will solve the problem prior to the aircraft reaching AOG status.

Now let's talk about vendors. Aside from price and quality of parts, what are the biggest issues you encounter with your vendors? Maybe it's a lack of caring, or their hard to get a hold of. Think more in terms of personality, than service.

Response:

Some vendors have low prices, but the part is not acceptable at our end after we've received it.

What would you like your vendors to focus on more to make you feel most satisfied?

Response:

Parts must be accompanied with an FAA 8130-3 and / or an EASA Form 1. Also the best price is a big factor.

In terms of MROs, what are your biggest complaints when dealing with repair shops?

Response:

We are constantly frustrated with our current repair shops and will source out the best one on the next maintenance project.

How would you like them to act towards you?

Response:

More than price we want high quality of the parts and to ensure functionality without fail. But as a buyer, price also plays a factor.

If you could choose one thing, what would you like to see most in your aircraft spare parts vendor?

Response:

Quality

Short but effective! We can all see the reoccurrence that yes price plays a heavy part in provisioning, but quality and the attitude of the vendor also plays a heavy part.

What do you think? Aside from price, what obstacles do you run in to? We want to hear from you.

Click here and tell us what's on your mind.

[dropshadowbox align="none" effect="lifted-both" width="autopx" height="" background_color="#f5a230" border_width="1" border_color="#dddddd" ]Bio:

Mr. Dawit Zeleke has been with Ethiopian Airlines for the last 18 years in multiple departments of the company. He is currently the purchaser for avionics and instruments. He is also a father of two daughters and has a lovely wife. [/dropshadowbox]

The Truth About Aircraft Engine Transport

If you lived in a world where turbine engines grew on trees, aircraft engine transport would be irrelevant. Unfortunately this is not the case.

Moving engines is a task all airlines will experience at some point. You may even experience it several times a year depending on your fleet size.

You put trust into the companies you designate to organize the logistics of its transport. And trust is important.

These are machines that can cost as little as $250,000 and skyrocket to multi-million dollar assets. There’s no room for error and we see constant mistakes from our experiences with freight forwarders who have moved our engines.

When you’re shipping your engine keep this in mind.

Be Prepared For The Unexpected

Rarely do things go according to plan 100% of the time. There may be schedule changes, import issues, improper documents, mother nature, or many other things

When it comes to aircraft engine transport, the number one delay is cargo carriers bumping the freight. When and if you decide to ship your engine air freight allocate time for delays.

Delays are common and unavoidable and will undoubtedly occur. Whether it's a flat tire during land transport, loading issues, lazy freight forwarders or the 1,000 other things, delays are certain. Adding an additional 7 days to your transport time is ideal.

Unless you’re AOG in which the higher fees will ensure expedited shipment.

Another common problem with engine transport is unclassified HAZMAT. You will be shocked at how many shippers and freight forwarders don’t think engines are HAZMAT. It is ideal to tell your shipper that your engine is hazardous material from the beginning. This will avoid last minute DG documentation and the proper process for dangerous goods export.

Aircraft Engine Transport Reliability

Moving your valuable assets is important and we live in a world where international transport is required.

Just as you would when you choose an aircraft spare parts vendor, you must choose a partner or freight forwarder who can manage your shipment properly.

Without choosing the right partner your engine will experience significant delays, transport issues and even damage.

When there is communication through the entire logistics process, you’ll be less stressed, your asset will be in good condition and your life will be much easier.

Do you have issues with engine transport? Are you looking for a transport partner? Click here and we can help.

How Your Operation Can Relate To A 5 Star Restaurant

In the not so distant past I was enjoying a delicious meal at a 5 star restaurant. It was melt in your mouth fantastic but this isn't what drew my attention. My attention was immediately fixed on the service.

Would you like water sir? Yes, please. Boom, the water appeared immediately.

Are you enjoying your meal sir? It's fantastic but could I trouble you for some extra sauce? Boom, done immediately.

Is there anything else I can do? I would enjoy a nice cigar. Sir we don’t carry cigars but I’ll have someone run to the shop next door to get you one.

You see, the meal was great but the service was even better. And even better than the service was the distribution strategy of the services and products.

The server was acting as the liaison to my personal needs while the cooks, runners and everyone else made sure I got exactly what I needed. They were streamlined and even when I made an odd demand they were organized enough to figure it out.

The 5 star restaurant provided me a service where everything was immediately available and immediately consumed by me.

They were like ducks, calm on the surface but fiercely paddling under the water.

All I had to worry about was relaxing and enjoying my surroundings.

Now you’re wondering how in the world this relates to you aren't you?

Why you should be waited on

Imagine if you could be me in the scenario above.

You sit back ready to consume what's provided to you, while your supplier is paddling like a duck to get you the services you require.

All you have to do is focus on consumption and your profit generating activities.

There will be no chaotic scrambling because you have a team of cooks, runners and servers to help with your distribution requirements. Whether it be repairs, outright purchases, aircraft maintenance checks, exchanges or all the above.

Don’t keep putting yourself through stressful events.

Since you’re operating in the aviation environment you should be like a patron at a 5 star restaurant. Consume what's needed while your trusted partners provide you with a streamlined distribution strategy.

Just like the folks at the fine dining restaurant, they actually cared about my experience. If you look for that in a partner, consider yourself reprieved from 99% of all the stress you experience now.

From restaurant to Just In Time inventory for aircraft maintenance

Most people, including you and I eat out often. It’s fun and relaxing.

What we typically don’t notice is that restaurants provide us with a Just In Time inventory strategy. We eat our meals when were ready to consume it. This is what makes the whole experience relaxing. Am I right?

Otherwise we have to go to the grocery, stock food for a couple weeks, of which 30% of it will spoil. Ahh…

Right now your maintenance strategy is probably like going to the grocery. You overbuy or you get material not yet needed costing you time and money.

Once you begin to act as I did at the fine dining restaurant, you’ll begin to relax.

This is why Just In Time inventory may be a decision to consider.

If you would like to learn more about how a Just In Time inventory program can help you, click here

And The Best Solution For A Stress Free You Is...

I'm sure you're running around right now, stressed out, frustrated because nothing seems streamlined. You feel like a chaotic mess and each day seems the same. This is far too common and just recently I experienced this as well.

We procured 2 indicators for a project we were finishing. The lead time was "supposed" to be 3 days, but 3 days turned in to 7. Our supplier then shipped one indicator saying the other unit was "BER."

They sent a replacement unit to the shop but 2 days turned into 4. During the repair of the second unit they began to screen our calls, ignore our emails and avoid responding back to our update requests.

Is this any way to do business?

I think not, which is why Skylink has created a streamlined distribution strategy to limit these encounters.

Why limiting stress should be important to you

The side effects of you running around stressed might not be so apparent, but it impacts you greatly.

If you're constantly stressed your sleep will suffer, your health will deteriorate and your rational thinking will begin to decline.

Now, I may not have to explain this in great detail but these side effects can be impacting your bottom line.

You become less productive which results in more time doing the same tasks, decreasing efficiency. Your rational thinking then declines so you may choose an unapproved vendor to procure from. This then leads to quality assurance issues and / or  canceled orders, losing time and money.

You see, creating ways to limit your stress level will help you become more productive. It will also allow you to work with reliable people since they tend to not put so much stress on you.

A few of our tricks that kick stress to the curb

There are 2 major ways to limits your stress. The first way is to focus on small daily wins. The second is to push your stress onto your supplier and Just In Time inventory for aircraft maintenance planning will do just that.

Small ways to limit stress:

• Get up every 50 minutes.
• Stand-up while discussing an issue over the phone.
• Take deep breaths.
• Get good sleep.

The best solution to limit stress is to use Just In Time inventory for aircraft maintenance planning.

This strategy reduces unreliable suppliers which can be a major factor in your stress level. You get to work with people who actually care about you and your operation.

They will take on the stress you had to worry about and you can focus on profit generating activities. Plus this is what your supplier is supposed to do. They deal with this day in and day out and should be able to leverage economies of scale.

You'll experience less stress because there will be:

• No more logistical headaches.
• No more following up and not getting anywhere.
• An increase in time.
• An increase in communication with supplier.
• No more you being pulled in 100 directions.

I know from experience that stress is a daily occurrence for you. I experience it as well.

However, by adopting certain strategies and relying on trustworthy people, your stress can nearly be eliminated.

By using the small strategies discussed and Just In Time inventory for aircraft maintenance planning you'll be on the right track.

Focus on you and you'll see your bottom line begin to expand.

P.S. Ask about our chaotic distribution diagram by clicking here. You'll see the difference between your operation and a streamlined distribution strategy.

Have you experienced a stressful encounter today? Tell me about it below.

The Shocking Truth About Your Time And How To Save It

Have you ever sat in your office and thought about curling up under your desk and hiding? If you say no, you're not kidding anyone.

I think I can count 20 times that I've wanted to do this.

You may want to curl up under the desk out of fear. Stress has overcome you and you feel that most of your time is resting on the moon, out of your reach.

Is there such a thing as enough time?

No, especially when it comes to aircraft maintenance. You have a thousand things to do and a thousand and one people to communicate with.

Think of this:

We all know the quickest way to get from point A to point B is through a straight line. So why create a mess in the middle?

From multiple vendor shipments to hundreds of MROs to follow up with, the straight line gets out of control very quickly.

Just thinking of this makes me want to curl up under my desk right now.

The good news is this doesn't always have to be the case.

Make Your Supplier Stress and Sweat (Not Literally)

The best solution to regain your time is to surround yourself with good reliable people. If you can't rely on other people then you'll never regain control of your time.

By putting some of the burden onto your supplier, you can free up 25% of your time by creating a Just In Time agreement. You tell them what you need and when you need it on a 12 month forecast and the material arrives at your door, as needed.

What a relief!

But this takes planning and trust.

Mutual understanding will streamline your network and create an efficient supply chain. No need to feel all over the place.

Being efficient

By utilizing a Just In Time agreement with your supplier you will undoubtedly become more efficient.

Give the stress and responsibility to your supplier and give yourself more freedom to work on other important areas that you now only give 50% of your attention to.

You will have time for better focus and better results.

By creating ways to regain your time, you unknowingly increase your efficiency. Don't let your supplier sit there stress free and let you do all the work. Utilize them, partner with them and create solutions so you can make your aircraft maintenance as efficient as possible.

A relationship supported by a Just In Time agreement can only help by saving  your sanity and streamlining your logistics.

P.S. If you want to know more about our JIT program and our relationship based operation, click here.

Tell me about your experiences with not having enough time in the day. Comment below.

Why A Last Minute Delivery System Can Save You Thousands

Have you ever heard of the dust thief? This thief is born in your warehouse and waits for the right time to attack. He attacks slowly, without notice. He waits for you to turn away and strikes without notice.

When you first purchase expendables for your aircraft maintenance needs, the thief is born. Maybe something changed where you no longer need the material you procured. After several months the thief gets older and begins to steal the cash value of your inventory.

The longer your inventory sits on the shelf, the more money you spend having to maintain it.

Nobody want's this dust thief in their warehouse, me included.

The less you spend on items that could be stowed away for years the more you'll have to fund your operations.

Now who wouldn't want more of that?

JIT Inventory, The Money Saver

Now imagine getting rid of all your unwanted, unused surplus material. You would free up inventory space for the components that matter most, free up staff having to maintain the unused surplus and reduce your holding costs.

The Just In Time inventory concept allows you to receive expendables as you need them. Since you'll be consuming the material immediately, you'll save thousands on unwarranted spending. Here are the 3 major ways you save:

1. Frees Up Your Inventory - If you have unwanted material taking up space then you'll either have to find additional space for new material or get rid of the excess. If you didn't have excess material taking up space you could down size your warehouse and save thousands on lease payments, mortgages and / or building maintenance costs.

2. Minimize Holding Cost - When you really sit down and think about it, how much does your unused material cost you? Think of the rent for the required space; equipment, materials, and labor to operate the space; insurance; security; interest on money invested in the inventory and space, and other direct expenses. Holding cost adds up doesn't it?

3. Eliminate waste - Now this can be the most troubling because the dust thief takes your expendables and literally throws them in the trash. Once your life limited expendables and consumables reach their expiration point, they're done. Wasted. The same goes for obsolete components. Once the manufacture comes out with an upgrade, the component is no longer of value to you, even on your shelf.

Managing inventory consumption is a strategy that can save you thousands if done right. Stock the important stuff and take in the expendables and consumables as you need them. The best way to do this is to utilize a JIT inventory system backed by the support of your competent suppliers.

P.S. Would you like to discuss the JIT solution we have ready for you? Click here