5 Types of Maintenance Kits That Will Change Your Life

Maintenance kits. Your best kept secret. They were put on this earth for one reason…

To help you keep your sanity.

 Skylink, Maintenance Kits

Skylink, Maintenance Kits

But you may be all too familiar with this approach instead...  

We had 3 c-checks needing completion. It was a rush. A mad dash to crazy land (remember what I said about sanity?).

Us, our client, and everyone in between were in a mass scramble to have the parts they needed, where they needed them.

Everything was last minute. And by everything...I mean everything.

The not so funny part is, 50% of the rush would have been resolved with a little pre-planning and a pre-draw kit.

Next time you have a maintenance project, choose one of these kits and make your aviation life easier.

You owe it to yourself to keep your sanity!

1. Work-package Kit

A work package can be nearly anything. A modification, workscope, service bulletin, anything.

The key is, if you repeatedly perform the task and use the same material, you should use a work-package kit to help you accomplish the job.

It’s really that simple.  

In the kit you’ll have all the material you need, when you need it. You won’t have to search stores. Purchasing won’t have to spend time sourcing, processing and chasing 10+ part numbers.

The kit will come with a single part number, in a neatly organized kit package, with all the part numbers and certifications you need.

The benefits to this type of kit are huge:

  • Spend less time sourcing, processing and chasing material orders.

  • Save money on freight with a $ave by Consolidating shipping strategy.

  • Your stores team will only pull one part number, everything else is in the kit.

  • Reduce inventory errors.

  • Reduce stock burden.

2. Pre-draw Maintenance Kit

Do you have an aircraft that goes in for planned maintenance? Let’s hope so!

 bolt, nuts

bolt, nuts

You should always be using a pre-draw kit. Each time your aircraft goes in for maintenance (A, B, C, D, etc.) there’s set material that will need to be used.

Rivets, gaskets, washers, nuts, bolts, sealant…you get it.

This is what we call pre-draw. You know the material you need before it even hits the hangar.

Whether you're an airline or aircraft MRO, you should use these pre-draw kits to your advantage.

Let’s say you have 3 upcoming c-checks.

Your purchasing team will order the pre-draw kit for your c-check before it even hits the hangar. But not too far in advance to overstock.

All of the parts will come in the kit.

When you take advantage of this kit, you benefit from…

  • Better control over material.

  • Less time spent rushing.

  • Better on-time delivery for maintenance projects.

  • Less money spent on stock.

  • Reduce the need to source, process, chase and trace material.  

3. Maintenance Check Kits

You’re probably wondering, isn’t the pre-draw kit the same thing as a maintenance check kit?

You’re not wrong for thinking this, but they’re a little different.

A pre-draw is planned. You know what project your aircraft is going through and have a defined set of material to accomplish the near term job.

With a maintenance check kit, you have the pre-draw kit and the project completion kit.

When it’s a C or D check you’ll undoubtedly need more rotables that will need to be replaced after the initial inspection.

 time, money

time, money

When you use a maintenance check kit, you’ll not only have the pre-draw kit in the beginning, but you’ll also receive a kit of all the material you need to complete the project (i.e. rotables, expendables, consumables and tooling.)

If you use both kits together you’ll save a ton of time and money.

The benefits of this kit are…

  • Less time and money spent sourcing, processing, and chasing material.

  • Better on-time performance.

  • More reliability.

  • Less money spent on freight.

  • Less stress!

4. Tooling Kits

Tooling kits are a must. Why would you or the maintenance team lug around an inefficient tool box? Or why should you spend money on poor productivity and lost tools?

The answer is, you shouldn’t.

With a tooling kit strategy you’ll have tool kits for specific aircraft and jobs.

Here are some common aircraft maintenance tool kits:



  • Custom soft or hard cases.

  • Custom cases with foam to avoid movement and loss.

  • Aircraft overhaul set.

  • Engine overhaul shop set.

  • Master mechanical maintenance set.

  • Basic mechanic’s set (portable).

  • All purpose mechanic’s set.

  • Flight line mechanic’s set.

  • Basic maintenance tool set.

  • Specialized military kits (i.e. electronics, airframe, sheet metal, etc.).

  • Commercial kits (i.e. A check mechanical & electrical, B-C-D check mechanical and electrical, A#*) torque tool kit, sheet metal, etc.).

Even if your maintenance team uses their own tools, it’s important they stay productive.

Make sure they have a good set of tools or invest in a new tool kit.

5. Make Your Life Easier Kit

You caught me. I snuck this one in here.

But it’s true. If you have a set of material and tools you use often, create a kit out of it.

Maybe it’s a CSD installation kit, a Boeing 737 A check pre-draw kit, high usage consumable kit, line maintenance tool kit, or whatever it is.

Have a kit built for each job, project, and situation. It’ll make your life easier.

Don’t Do This Alone

If you're an airline, MRO, lessor, or military, why spend the time building kits? You have plenty of other things to worry about.

Use a trusted material advisor. Especially one who has history with successful kitting.

Then, all you have to do is order the kit part number and all of the parts will arrive at your doorstep, in a kit. Simple!

Take advantage of material kits today, save time  and, most importantly, save money.