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Quality & Human Factors Interview with Zoe Holmes

We had the pleasure of interviewing our good friend Zoe Holmes. She serves as Quality Assurance Executive at Berjaya Air, Malaysia. Her primary focus is auditing internal and external aviation organizations and conducting Human Factor training course. She is not one to mess with and knows what she's doing. Here is our conversation.

Enjoy.

Skylink

1. What is your definition of Quality?

Response:

Quality refers to the engineering activities implemented in a quality system so that requirements for a product or service will be fulfilled. Quality also is the systematic measurement, comparison with a standard, monitoring of processes and an associated feedback loop that confers error prevention. Quality assurance includes management of the quality of products, services and inspection process.

2. What are your biggest frustrations when it comes to quality assurance?

Response:

There are many activities involve ensuring the aircraft, technical personnel and engineering compliance with company standards and Aviation authority Department of Civil Aviation Malaysia regulations. Personnel did not follow the procedure and do not take the job task seriously are the biggest frustrations when it comes to quality assurance.

o Is it difficult to adapt to these situations?

Response:

It is such a hassle when these situations happened and it is taking a lot of paperwork to submit to the aviation authority (Department Civil Aviation a.k.a DCA).

o How could your vendor’s and partner’s best service you during these problems?

Response:

Cooperation and assistance from the vendor and partners are the best service during these problems.

3. What’s one strategy you couldn't live without to keep your quality process running smoothly?

Response:

QA must understand the job functions of department or vendors before running the audit and prepare the checklist. So the audit checklist based on the job functions is one strategy to facilitate the audit process.

4. Now let’s talk about Human Factors:

o What is Human Factors?

Response:

Human factor is very broad field and when refer to the aviation maintenance, human factor is multidisciplinary effort to generate and compile information about human capabilities and limitations in the workplace. And apply that information to equipment, system, facilities, procedure, jobs, environment, training and personnel management for safety and efficiency as objectives.

o What are the key strategies in deploying Human Factors to your maintenance personnel?

Response:

The training section which is under Quality Assurance Department provide the human factor initial training to all certified aviation maintenance engineers (AME) and aviation maintenance technicians (AMT) who have had no previous training. The recurrent training or sometimes called “continuation” is taken after the initial training to refresh them every year.

o How do they respond to Human Factors?

Response:

Most of aviation maintenance personnel have positive feedback when they know the safety is their responsibility and they feel they are encouraged to speak up and take necessary actions to prevent unsafe conditions.

o What’s one thing you see the most problems with in the Human Factor field?

Response:

The most problems I see are complacency. Some engineers may specialize in a certain aspect of maintenance whereby the engineer may skip steps or fail to give attention to steps in a procedure due to the repetitive maintenance task. There is a list of the most common sources of problem or errors in aviation maintenance. This list is known as “The Dirty Dozen” and it has been widely acknowledged in the aviation maintenance community. They are lack of communication, complacency, lack of knowledge, distraction, lack of team work, fatigue, lack of resource, pressure, lack of assertiveness, stress, lack of awareness and norms.

o Is there a way to mitigate this problem?

Response:

We can’t avoid the error but we can minimize the error by evaluating, investigating, observing the aviation organizations with questionnaires or opinionnaires so that the organizations can identify whether they are working in ergonomic society and safety culture.

5. If you could give one recommendation to other airline professionals in terms of Quality and Human Factors what would that be?

Response:

Since the human factor training is required by FAA and EASA regulations in aviation organization, I recommend that airline professionals should establish and implement the quality and internal human factor program by understanding the human factor concept, principle and methods as human error prevention to avoid accident and incidents.

Did you enjoy this Q&A Respond to this email, we would like to hear from you.

Understanding Spare Parts Provisioning With Mr. Dawit Zeleke

We're back at it again. Just today we received a comment stating "Thank you for the Q&A. The content is very interesting for my job."  We were also told that "I very much enjoyed this Q&A."

This is GREAT and we are so happy that this can be of value to you. If you have any recommendations, or suggestions about the Q&A, email us. We would love to hear your suggestions.

Okay, now were on with the Q&A. This week we bring you yet another interview that is short but sweet. It comes to you from the country of Ethiopia. The unique operating practices of an airlines wholly owned by the government is unique, but still has the same problems when it comes to provisioning.

Let's take a look with what Mr. Dawit Zeleke has to say.

Skylink

What are your biggest frustrations when it comes to aircraft spare parts provisioning?

Response:

The biggest frustrations are receiving parts without the appropriate documentation.

Is it difficult to adapt to these situations?

Response:

No.

What are the reoccurring problems you face in the general terms of maintenance?

Response:

We will procure a part with the designated part number requested our maintenance head; however the part will be wrong despite having the same part number. Various parts with the same part number can cause procurement issues.

How could your vendor's best service you during these problems?

Response:

They can send a replacement part which will solve the problem prior to the aircraft reaching AOG status.

Now let's talk about vendors. Aside from price and quality of parts, what are the biggest issues you encounter with your vendors? Maybe it's a lack of caring, or their hard to get a hold of. Think more in terms of personality, than service.

Response:

Some vendors have low prices, but the part is not acceptable at our end after we've received it.

What would you like your vendors to focus on more to make you feel most satisfied?

Response:

Parts must be accompanied with an FAA 8130-3 and / or an EASA Form 1. Also the best price is a big factor.

In terms of MROs, what are your biggest complaints when dealing with repair shops?

Response:

We are constantly frustrated with our current repair shops and will source out the best one on the next maintenance project.

How would you like them to act towards you?

Response:

More than price we want high quality of the parts and to ensure functionality without fail. But as a buyer, price also plays a factor.

If you could choose one thing, what would you like to see most in your aircraft spare parts vendor?

Response:

Quality

Short but effective! We can all see the reoccurrence that yes price plays a heavy part in provisioning, but quality and the attitude of the vendor also plays a heavy part.

What do you think? Aside from price, what obstacles do you run in to? We want to hear from you.

Click here and tell us what's on your mind.

 

[dropshadowbox align="none" effect="lifted-both" width="autopx" height="" background_color="#f5a230" border_width="1" border_color="#dddddd" ]Bio:

Mr. Dawit Zeleke has been with Ethiopian Airlines for the last 18 years in multiple departments of the company. He is currently the purchaser for avionics and instruments. He is also a father of two daughters and has a lovely wife. [/dropshadowbox]

Understanding Spare Parts Provisioning With Mr. Frank Loo

Well, it's that time. We've had a great opportunity to interview one of your peers. He has clocked 42 years of experience, which is less than 5 years from when the first Boeing 737 entered in to service and well before the time of the A320 series aircraft.

Can we say experience?

Mr. Frank Loo is the Senior Manager of Procurement and Spares for Transmile Air Services.

Let's get started.

Skylink

What are your biggest frustrations when it comes to aircraft spare parts provisioning?

Response:

Parts availability for redundant system is extremely limited in the surplus market. Going back to OEM will literary end with very long lead time with exorbitant pricing. Alternative option is to retrofit and this kit is very costly and man hour cost to implement is not cost effective either.

For normal parts, many surplus stockist or repair shops hold them in "as removed" conditions. This means that we have to accept the shop turn time which does not help when we have critical requirements.

Is it difficult to adapt to these situations?

Response:

Not much of a choice.

What are the reoccurring problems you face in the general terms of maintenance?

Response:

a) Component turnaround time is difficult to firm up. MRO will always qualify with statement "subject to availability of breakdown parts". Without a committed turn time, it is difficult to negotiate penalty of delinquency.

b) Warranty term is very short calendar days on basis of very old equipment. Repaired components are normally returned as stock instead of direct installation for aircraft. The warranty days would expire by the time component is use.

How could your vendor's best service you during these problems?

Response:

Enter into Fixed Price Agreement which encourages customers to commit volume to same MRO. At the same time MRO will have a better forecast for breakdown spares provisioning.

Now let's talk about vendors. Aside from price and quality of parts, what are the biggest issues you encounter with your vendors? Maybe it's a lack of caring, or their hard to get a hold of. Think more in terms of personality, than service.

Response:

a) Missing promised lead time is frequent. This happens when it involves third party supplier. As buyer we cannot complain directly since vendor will not reveal the third party name.

b) Price changes are forced on to buyer when the first third party supplier is unable to honor its sale for reasons only known to them and vendor has to resource in their network.

What would you like your vendors to focus on more to make you feel most satisfied?

Response:

Keep to promised price and delivery terms. Sourcing for old airplane parts cannot be the excuse since all suppliers must know their inventory accuracy to promise availability.

In terms of MROs, what are your biggest complaints when dealing with repair shops?

Response:

a) Long Turn Around Time (TAT) especially when they are the OEM and have no authorized independent repair shops. Operators have no alternative.

b) OEM arbitrary forced operator to go through appointed MRO for all repairs. This MRO/Vendor has no urgency to customers' requirements since they are acting a "middleman". At the same time OEM wash their hands of their commitment to the operator.

How would you like them to act towards you (quality and price aside)?

Response:

Be pro-active and sensitive to operators' problems and frustrations.

If you could choose one thing, aside from price and quality, what would you like to see most in your aircraft spare parts vendor?

Response:

Honor its commitment.

 

Did you enjoy this Q&A? Respond to this email, we would like to hear from you.

[dropshadowbox align="none" effect="lifted-both" width="autopx" height="" background_color="#f5a230" border_width="1" border_color="#dddddd" ]Bio:

Since 1971 Mr. Frank Loo has clocked 42 years of experience in Material Management, Supply Chain, Logistics, Initial Provisioning for B734, A300, A330, DC10, B747, B777, Twin Otters and the respective engines.

He started with a national carrier, Malaysia Airlines and has since been with Transmile Air Services for the past 6 years after retiring. His major roles have been project leader in automation for inventory management/control, automation in warehouse spares control, stocking and distribution, setting up a purchasing office in Los Angeles, head of component repairs management, freight management, design and overseeing the construction of new warehouses. This is of course in addition to many other projects overseen by Mr. Loo.

Academically he holds a Bachelor of Business degree from University of Southern Queensland, Australia and attended several aircraft fleet type courses besides airline management courses. [/dropshadowbox]